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Journal of superhard materials

Grinding two-layer circles from Superhard materials

1. Purpose: 
circles from superhard materials (SHM) are intended for highly efficient turning and grinding of metal-and woodmachining tool from sintered alloys and steel, and also cutting shift polyhedral plates on specific universal- turning, flat- and circle-grinding machines. 
Recommended for using in mechanical engineering, instrument-making industry and woodworking. 
Distinctive circle characteristics is a presence of two contignous grinding layers (Fig.1.). Material characteristics of external circle layers is up to the conditions of highly efficient grinding, internal - to the conditions of finishing grindings. 
Each of the layers is produced on definite binder that povides their cyncronous wear during machining in total with given marks, granulerity and concentration of synthetic diamonds and cubic boron nitride. 

Fig.1. Fragment of working surface of two-layer circle for face grinding: 
1 - layer from large-granulated grinding powder SHM on high-modulus metallopolymeric binder; 
2 - layer from small-granulated grinding powder SHM on antifrictional self-labricated polymeric binder.

2.Circle forms and sizes:

Form and definition D H S b b1 d
100 32 
34

5
5 2 20
125 40 
42

5
10 5 32
150 40 
42

5
10 5 32
200 50 
52

5
20 10 76
125 12 
14
1,5 
3
6 3 32
125 18 6 5 2,5 32
100 24 3 5 2 20
125 23 
25

5
10 5 32
150 23 
25

5
10 5 32
23 
25

5
20 10 32
100 5 8 4 20
150 5 10 5 32
200 5 20 10 76

3. Advantages: 
in comparison with standart one-layer circles form SHM on organic binder, two-layer circles provide a rise of machining productivity in 1,5-2,5 times in account of possibility of operational combinations, increasing of grinding depth and their self-turning and cutting ability. 

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APPEAL for charitable assistance
Polishing tools
Silicon carbide packing rings
Grinding two-layer circles from Superhard materials
Diamond sticks on metallopolymer base for high-productive honing
Dressing tool of the new generation "ALTEX"
Scalpels from ZrO2, facet pattern
Basic range of manufactured production
CIBORIT

V.Bakul Institute for Superhard materials NASU UKRAINE, 2, Avtozavodskaya Str., Kiev, 04074 Tel/fax (+38 044) 468-86-32; 468-86-25
www.ism.kiev.ua Å-mail: secretar@ism.kiev.ua